How is an old metal roof repaired?
Old metal roofs in galvanised steel or copper can often be saved. What decides it is whether the corrosion is on the surface or has gone through the sheet, and whether the details – chimney, valleys, eaves – are sound.
- Sheet
- Repairing a metal roof
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- 6 items
- Type
- advice article
1. Inspection
- the main surface: surface rust, pinholes, sagging sheets,
- the seams: open, cracked, badly soldered,
- the details: chimney, valleys, penetrations, eaves and verge,
- the substrate: from the loft, look for stains on the boarding and damp spots,
- ventilation: if moisture builds up under the sheet, it corrodes from below.
2. Assessment
| Condition | Solution |
|---|---|
| surface rust, sheet still sound | clean, then a primer and top coat from a system made for sheet metal |
| pinholes in a few places | replace the affected sheets, or patch at the seam |
| mainly the details are failing | new chimney, valley and eaves flashings; recoat the main surface |
| widespread corrosion, giving way underfoot | a new roof covering |
| rotten boarding | replace the substrate – there is no point repairing the sheet without it |
3. Coatings
For pre-painted sheet, Ruukki recommends renewing the coating once the aesthetic warranty has expired: scrape off loose material, remove rust, wash, let it dry, repair damaged spots with primer and apply at least two top coats. Plain galvanised steel is treated in a similar way with paint intended for zinc. Titanium-zinc and copper are not normally painted.
4. Permission and heritage
Under Section 18(5)(a) of Building Act No. 25/2025 Coll., repairing and replacing a roof covering needs no notification; a notification is needed for a listed cultural monument and for work that could affect the appearance of the building from public space. In a heritage area you need a decision from the regional monuments board (krajský pamiatkový úrad) before altering the building (Section 32(5) of Act No. 49/2002 Coll.) – this applies, for example, to changing the colour or material of the roof covering.
5. Cost
Repairs are often charged by the hour – Numiq (14 May 2026) gives €20–40 per hour excl. VAT; installing a standing seam roof is €25–65 per m² excl. VAT, materials not included.
Technical sources
The sources this sheet draws on. We checked prices and values from standards on the date shown; for prices, whatever the source currently states always applies. Sources marked “in Slovak” or “in Czech” are only available in that language.
| Item | Source | Published by | Version / date | Checked |
|---|---|---|---|---|
| 01 | ISO 9223:2012 Corrosivity of atmospheres – categories C1 to CX and first-year corrosion rates of zinc | ISO; table summarised by the American Galvanizers Association | 2012; summary 2 December 2021 | 14 October 2026 |
| 02 | Ruukki warranty certificate – GreenCoat RWS Pro rainwater system 30 years; half the periods above 900 m above sea level (in Slovak) | Ruukki Slovakia s.r.o. | template 09/2026, for products sold after 1 September 2026 | 14 October 2026 |
| 03 | RHEINZINK – Information material and processing (alloy to EN 988, electrolytic corrosion, effect of metals placed higher up) | RHEINZINK GmbH & Co. KG | RZ-INT-002-11-24 | 14 October 2026 |
| 04 | Act No. 49/2002 Coll. on the Protection of Monuments and Historic Sites (zákon o ochrane pamiatkového fondu) – Sections 16, 17, 32(1), (5) and (11) (in Slovak) | Slov-Lex (Ministry of Justice of the Slovak Republic) | wording in force from 1 April 2025 | 14 October 2026 |
| 05 | Building Act No. 25/2025 Coll. (stavebný zákon) – Section 2(10), Section 15, Section 18(4) and (5) (in Slovak) | Slov-Lex (Ministry of Justice of the Slovak Republic) | wording in force from 1 November 2025 (latest amendment No. 269/2025 Coll.) | 14 October 2026 |
| 06 | Sheet-metal roofing work – indicative labour prices (excl. VAT, excl. materials) (in Slovak) | Numiq (price comparison portal) | updated 14 May 2026 | 14 October 2026 |
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